Obsolescence & Redesign

REDESIGN SUPPORT TO MAINTAIN SUPPLY, PERFORMANCE AND PRODUCT LIFE.

Overview

We provide obsolescence and redesign support for products already in market or approaching supply risk. Our focus is on targeted redesign that preserves product intent while addressing availability, cost, or compliance issues.

Our experience in high volume production informs how redesign decisions are made. Changes are assessed for manufacturing impact, certification risk, and long term support.

Scope & Application

Obsolescence and redesign work focuses on updating existing products rather than full redevelopment.

Clients use this solution when components become unavailable, costs increase, manufacturing changes are required, or products need updating to remain viable. Work typically involves electronics, batteries, or system level redesign.

Obsolescence and redesign is commonly delivered alongside electronic development, lifecycle support, cost optimisation, and compliance and testing.

Example Redesign Reasons

Products are redesigned for many reasons beyond component end of life. We support targeted redesign when products need to remain viable, manufacturable, and compliant.

  • Components are no longer available or approaching end of life. Redesign focuses on maintaining product function while restoring long term supply continuity.

  • Changes in availability, lead times, or suppliers create risk to ongoing production. Redesign may involve alternative components, materials, or architectures to stabilise supply.

  • Products developed without full consideration for high volume manufacture require refinement. Redesign focuses on yield, assembly, reliability, and manufacturing robustness.

  • Manufacturing cost has increased or needs to be reduced. Redesign addresses component selection, assembly complexity, and system architecture to reduce long term cost.

  • Standards or regulatory requirements have changed, or products were not originally designed for certification. Redesign focuses on meeting updated safety and compliance requirements.

To discuss Obsolescence & Redesign, submit an enquiry to start a conversation about your project and requirements.

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Related Capabilities

Electronic Development

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Design for Manufacture

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Compliance & Testing

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Cost Optimisation

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Lifecycle Support

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